Hose failure has caused a long-standing problem for hydraulic equipment operators. Careful and thorough visual inspection does not always prevent hydraulic hoses from malfunctioning. When a hose failure occurs, determining the cause of the problem and taking the necessary steps to correct the problem will help operators and engineers minimize system downtime in the future. Failure of hydraulic hoses may cause significant economic losses to enterprises or organizations. Depending on your industry, some costs may require more confirmation than others.
However, regardless of the size of the problem, all failures will be a problem. Causes of hose failures When hydraulic hoses fail in use, the cause of the problem can usually be attributed to multiple factors, including the following factors: incorrect or incomplete installation of the assembly procedure, inappropriate installation practices, and selection of all of the above Regardless of the reason behind the hydraulic hose failure, the mixture should be able to find visible clues that can be used to detect the root cause of the problem. Most failures can be prevented. The impact of hydraulic hose failure can also cause safety issues for employees, the public, and the environment.
Bite Type Tube Fittings Manufacturer introduces common hose failures. Some common causes of hydraulic failures include: The fittings are not fully inserted into the shell during the assembly process and are blown off from the hose. There is leakage, which may be caused by improper shell crimping, which may cause the fittings to fall off. The tube can be broken easily. In addition, the outer skin of the hose is easy to crack when the hose is bent. The hydraulic hose bursts because the hydraulic hose needs to be replaced. There are bubbles or leaks in the hydraulic hose. External damage to the hydraulic hose. Internal damage to the hydraulic hose. Preventive maintenance. The solution can be used to solve the problem of damage and cost caused by hydraulic hose failure. A hose condition monitoring system can be implemented to provide hydraulic hose diagnosis in real-time. The monitoring system is designed to provide maintenance options and provide you with information about hydraulic equipment. With the help of the hydraulic hose condition monitoring system, the sensor can be used to send electrical signals. The hose diagnostic unit will be able to provide you with an alarm showing the condition of the hose. You should be able to use the alarm to determine if a hose failure is imminent. If you have experienced hydraulic hose failure in the past, you will realize the difficulties and headaches it can cause. With the right maintenance and diagnostic tools, you should be able to more easily implement procedures that are worth your time and effort. Since hydraulic hoses and fittings have many uses, it is important to ensure that your hoses and fittings are suitable for all your systems.